How To Build A Sheet Metal Tool Box

It shows the layout cutting forming and three different options for welding the box togethe.

How to build a sheet metal tool box.

These lines will mark where the walls are bent 2 x. How to make a sheet metal box step 1. Plan the dimensions of your box according to its job. Measure and mark your metal for your desired shape.

A flat version of your box. Use the corner notcher to cut out any right angles but be sure to line it up exactly on your lines. A typical box will have six panels total with opposite. How to build a metal toolbox step 1.

I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template. If you can t visualize how the flat pattern for a box should. My buddy bob lucchesi inspired this metal box. You ll want metal that s thick enough to make for a sturdy box but thin enough to bend.

1 first you want to make an expanded template for your box out of cardboard paper etc. You will be bending the four sides up to make the walls so measure out equal lines parallel to the edges. Before we begin we need a plan of action. You ll want to start with a rectangular piece 1 x research sourcestep 2 measure your cuts and bends.

Cut a piece of aluminum measuring 20 by 24 inches. He used one just like it in his racing days to. Cut your metal to size. Homemade sheetmetal toolbox constructed from 035 sheet stock plywood veneer square tubing rod sliders and drawer handles.

Master skills get tool recommendations and most importantly build something of your very own. The order of operations for this step are as follows. Measure 6 inches from each end and bend the metal 90. Use the cutting torch to cut out each panel and then grind the edges smooth with the hand held grinder.

Layout line on your sheet metal to designate where you will be cutting and bending. Measure the inside width of your tray measure and mark your metal to your needed width and height. Weld the front and back onto. Cut two pieces of.

Step 1 obtain sheet metal. Bend the metal to make the bottom and sides of the toolbox. Making a mock up out of cheap material is always a good practice to have when building. This is a tutorial video on how to make a sheet metal tool box.

Sheet metal box step 1.