The bending of sheet metal with a punch and an array mounted at a folder is quite natural and normal.
How to bend sheet metal around a barrel.
In other words if you re bending 1 8 sheet use a tool with a 1 8 radius to form the inside of the bend.
Then use your bend allowance to draw your second bend line the intervening distance between your bend lines bend radius.
It is important to make sure that the sheet is properly pushed onto the wipe die.
To use this jig start at one end of your tube and choose which part of the jig might give you the nearest approximation and clamp everything down.
In principle does not seem that this operation is complicated and difficult.
The slack between the wipe die and the punch plays an important role in getting a good result.
I thought about it but couldn t come up with a solution with a lofted bend.
Here s a good rule of thumb for most materials.
Simple sheet metal bender using a hand roller clamps and plywood.
The top of the wing is to be bent around and perfectly welded onto the tear drop shaped arc of the tube.
Monkeys spinning monkeys by kevin macleod.
The inside bend radius should be equal to the thickness of the material that you re forming.
Sorry about that bad image it was hard to find a decent example.
Wipe bending or edge bending is another way to bend sheet metal edges.
The picture below isn t much better but gives a better perspective to what i m trying to recreate.
Bend metal without expensive tools step 3.
Now that you know your bend allowance take your protractor and draw a clear line with your marker across the point at which you will bend your sheet metal.
Bending metal clip from robert van de walle on vimeo.